IIT Madras

IIT Hyderabad

IIT Bombay

IIT Indore

IIT Gandhinagar

IIT Guwahati

IIT Ropar

Kotak - IIT Madras Save Energy Mission (KISEM)

Indian Institute of Technology Madras

KMB-IIT-RPR-11.12.22-05

The subject plant is located in Lalru district of Punjab and falls under NIC Category-22. This assessment was carried out by the IEAC Center, IIT Ropar, during the course of the year 2022.

General Info

Principal Product

Plastic Product manufacturer

Plant Area (Sq.ft)

20,000

No. of Employees

50

Production Hours

7,200

Annual Production

50,000

Annual Sales

₹1,00,00,000

Assessment Summary

Total Energy Costs(per year)

₹42,89,800

Total Recommended Investment(one time)

₹4,75,000

Total Recommended Savings(per year)

₹9,38,418

Energy Costs Calculation
Electricity

Annual Usage

6,07,116

Unit

kWh

Unit Cost

₹7

Annual Cost

₹42,89,800

Total Energy Costs(per year)

₹42,89,800

Observations & Recommendations
DM - Demand Management
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Demand UnderutilizationSurrender unutilized sanctioned demand₹88,8000
TR - Transformer
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Current HarmonicsInstall Harmonic Filters₹3,00,000
CPF - Capacitor & Power Factor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Fair Power FactorReplace the de-rated capacitors with new capacitors₹50,000
CR - Compressor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Air LeakageEliminate leaks in inert gas and compressed air lines/ valves36,183₹2,53,281₹20,0000.9
Capacity UnderutilizationThe compressor should be effectively operated in a manner that it should have minimum number of unloading cycles30,660₹2,14,620₹50,0002.8
HVC - Heating Ventilation & Cooling
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Poor Thermal InsulationLocate and Repair Defective Insulation on All Heating Plant Equipment and Piping36,631₹2,56,417₹50,0002.3
CT - Cooling Tower
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Excess Water FlowOptimize cold water pumping between the sump and overhead tanks17,900₹1,25,300₹5,0000.5