IIT Madras

IIT Hyderabad

IIT Bombay

IIT Indore

IIT Gandhinagar

IIT Guwahati

IIT Ropar

Kotak - IIT Madras Save Energy Mission (KISEM)

Indian Institute of Technology Madras

KMB-IIT-RPR-15.08.22-02

The subject plant is located in Panchkula district of Haryana and falls under NIC Category-22. This assessment was carried out by the IEAC Center, IIT Ropar, during the course of the year 2022.

General Info

Principal Product

Plastic Product manufacturer

Plant Area (Sq.ft)

20,000

No. of Employees

50

Production Hours

7,200

Annual Production

5,00,000

Annual Sales

₹1,00,00,000

Assessment Summary

Total Energy Costs(per year)

₹1,05,74,190

Total Recommended Investment(one time)

₹2,70,000

Total Recommended Savings(per year)

₹11,37,017

Energy Costs Calculation
Electricity

Annual Usage

8,75,400

Unit

kVAh

Unit Cost

₹7

Annual Cost

₹61,27,800

HSD

Annual Usage

48180

Unit

Litres

Unit Cost

Annual Cost

₹4059165

LPG

Annual Usage

3705

Unit

Kg

Unit Cost

Annual Cost

₹387225

Total Energy Costs(per year)

₹1,05,74,190

Observations & Recommendations
BR - Boiler & Steam Line
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Poor Thermal InsulationLocate and Repair Defective Insulation on All Heating Plant Equipment and Piping54,375₹3,80,625₹40,0001.3
CPF - Capacitor & Power Factor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Poor Power FactorReplace the de-rated capacitors with new capacitors25,957₹1,81,699₹10,0000.7
CR - Compressor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Air LeakageEliminate leaks in inert gas and compressed air lines/ valves38,033₹2,66,231₹20,0000.9
Capacity UnderutilizationThe compressor should be effectively operated in a manner that it should have minimum number of unloading cycles27,053₹1,89,371₹1,50,0009.5
CHR - Chiller
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Specific Energy ConsumptionEstablish a chiller efficiency-maintenance program to improve overall effectiveness17,013₹1,19,091₹50,0005.0