IIT Madras

IIT Hyderabad

IIT Bombay

IIT Indore

IIT Gandhinagar

IIT Guwahati

IIT Ropar

Kotak - IIT Madras Save Energy Mission (KISEM)

Indian Institute of Technology Madras


The subject plant is located in Chandigarh district of Punjab and falls under NIC Category-29301. This assessment was carried out by the IEAC Center, IIT Ropar, during the course of the year 2022.

General Info

Principal Product

Automobile Component manufacturer

Plant Area (Sq.ft)


No. of Employees


Production Hours


Annual Production


Annual Sales


Assessment Summary

Total Energy Costs(per year)


Total Recommended Investment(one time)


Total Recommended Savings(per year)


Energy Costs Calculation

Annual Usage




Unit Cost


Annual Cost


Total Energy Costs(per year)


Observations & Recommendations
CPF - Capacitor & Power Factor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Poor Power FactorReplace the de-rated capacitors with new capacitors₹58,483₹10,000Infinity
CR - Compressor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Air LeakageEliminate leaks in inert gas and compressed air lines/ valves8,064₹64,512₹10,0001.9
High Cut-off Pressure SettingReduce air compressor discharge pressure to the lowest acceptable setting.((Reduction of 1 kglcm2 air pressure (8 kg/cm2 to 7 kg/cm2 ) would result in 9% input power savings.2,271₹18,168₹00.0
FN - Fans
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Old Type FansUse BLDC fan with equivalent velocity4,484₹35,872₹86,40028.9
ALS - Alternate Source of Power
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Optimize machine idle timeOptimize productivity by effective capacity utilization of machines and operation time18,552₹1,48,416₹00.0