KMB-IIT-MAD-02.05.23-06
The subject plant is located in district of Tamil Nadu and falls under NIC Category-13111. This assessment was carried out by the IEAC Center, IIT Madras, during the course of the year 2023.
General Info
Principal Product
Garments
Plant Area (Sq.ft)
20,000
No. of Employees
200
Production Hours
7,200
Annual Production
4,27,00,000
Annual Sales
₹76,86,00,000
Assessment Summary
Total Energy Costs(per year)
₹8,54,55,403
Total Recommended Investment(one time)
₹48,15,000
Total Recommended Savings(per year)
₹1,55,10,000
Energy Costs Calculation
Total Energy Costs(per year)
₹8,54,55,403
Observations & Recommendations
TR - Transformer
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High Current Harmonics | Install Harmonic Filters | ₹ | ₹300000 | |||
| High Current Harmonics | Install Harmonic Filters | ₹ | ₹400000 |
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High specific energy consumption | Replace old compressor with energy efficient low specific energy consumption (kW/CFM) compressor; | 1,35,000 | ₹14,85,000 | ₹1850000 | 14.9 |
BL - Blower
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|
BL - Blower
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|
HF - Humidification Plant
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Rewinded Motors | Replace rewound motors with energy efficient motors | 40,500 | ₹4,45,500 | ₹12,00,000 | 32.3 | |
| Supply cfm is lower | The air supply must be 5% more than the air exhaust and this is to be maintained in all the departments | 81000 | ₹8,91,000 | ₹0 | 0.0 |
MT - Motors
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Cylinder Speed | Use adjustable frequency drive or multiple speed motors on existing system | 18000 | ₹1,98,000 | ₹50000 | 3.0 |
MT - Motors
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|
BL - Blower
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|