KMB-IIT-MAD-08.03.23-02
The subject plant is located in Erode district of Tamil Nadu and falls under NIC Category-13111. This assessment was carried out by the IEAC Center, IIT Madras, during the course of the year 2023.
General Info
Principal Product
Dyeing Fabric
Plant Area (Sq.ft)
6,000
No. of Employees
50
Production Hours
7,200
Annual Production
36,96,000
Annual Sales
₹18,48,00,000
Assessment Summary
Total Energy Costs(per year)
₹1,54,66,329
Total Recommended Investment(one time)
₹18,72,600
Total Recommended Savings(per year)
₹17,58,816
Energy Costs Calculation
Wood
Annual Usage
26,96,670
Unit
kg
Unit Cost
₹4.3
Annual Cost
₹1,15,95,681
Total Energy Costs(per year)
₹1,54,66,329
Observations & Recommendations
DM - Demand Management
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|
CPF - Capacitor & Power Factor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High specific energy consumption | Replace old compressor with energy efficient low specific energy consumption (kW/CFM) compressor; | 22,518 | ₹1,80,144 | ₹130000 | 8.7 |
PP - Pumps
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High Bypass flow | Balance the system to minimize flows and reduce pump power requirements. | 7,200 | ₹57,600 | ₹10,000 | 2.1 |
BL - Blower
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|
BL - Blower
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|