KMB-IIT-MAD-03.04.23-03
The subject plant is located in district of Tamil Nadu and falls under NIC Category-13121. This assessment was carried out by the IEAC Center, IIT Madras, during the course of the year 2023.
General Info
Principal Product
Textile
Plant Area (Sq.ft)
10,000
No. of Employees
150
Production Hours
8,400
Annual Production
2,70,00,000
Annual Sales
₹1,62,00,00,000
Assessment Summary
Total Energy Costs(per year)
₹22,54,67,014
Total Recommended Investment(one time)
₹15,35,000
Total Recommended Savings(per year)
₹1,20,63,369
Energy Costs Calculation
Coal
Annual Usage
1,22,51,809
Unit
kg
Unit Cost
₹10.5
Annual Cost
₹12,86,43,995
Total Energy Costs(per year)
₹22,54,67,014
Observations & Recommendations
TR - Transformer
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High Voltage Harmonics | Install Harmonic Filters | 18000 | ₹1,65,960 | ₹0 | 0.0 | |
| Absence of On load Tap Changer | Install/Repair On load Tap changer | 54,810 | ₹ | ₹0 |
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High Cut-off Pressure Setting | Reduce air compressor discharge pressure to the lowest acceptable setting.((Reduction of 1 kglcm2 air pressure (8 kg/cm2 to 7 kg/cm2 ) would result in 9% input power savings. | 216160 | ₹ | ₹0 | ||
| No Dryer | Install adequate dryers on air lines to eliminate blowdown | ₹ | ₹ |
PP - Pumps
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
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BL - Blower
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
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PP - Pumps
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
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BR - Boiler & Steam Line
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
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CHR - Chiller
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
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BL - Blower
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
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BL - Blower
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
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FN - Fans
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
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