IIT Madras

IIT Hyderabad

IIT Bombay

IIT Indore

IIT Gandhinagar

IIT Guwahati

IIT Ropar

Kotak - IIT Madras Save Energy Mission (KISEM)

Indian Institute of Technology Madras

KMB-IIT-MAD-06.03.23-01

The subject plant is located in district of and falls under NIC Category-13131. This assessment was carried out by the IEAC Center, IIT Madras, during the course of the year 2023.

General Info

Principal Product

Garments

Plant Area (Sq.ft)

10,000

No. of Employees

250

Production Hours

3,420

Annual Production

1,30,000

Annual Sales

₹3,38,00,000

Assessment Summary

Total Energy Costs(per year)

₹0

Total Recommended Investment(one time)

₹3,82,500

Total Recommended Savings(per year)

₹5,52,954

Energy Costs Calculation
Electricity

Annual Usage

3,40,755

Unit

kWh

Unit Cost

₹7.6

Annual Cost

₹26,08,665

Total Energy Costs(per year)

₹0

Observations & Recommendations
DM - Demand Management
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Demand UnderutilizationSurrender unutilized sanctioned demand₹90,000
CPF - Capacitor & Power Factor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Phase sensingNo 3 phase sensing₹10,000
CR - Compressor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Air LeakageEliminate leaks in inert gas and compressed air lines/ valves8766₹66,622₹100001.8
Capacity UnderutilizationThe compressor should be effectively operated in a manner that it should have minimum number of unloading cycles11115₹84,474₹500007.1
BR - Boiler & Steam Line
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
No condensate recoveryMaximize Condensate Return32484₹2,46,878₹500002.4
FN - Fans
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Old Type FansUse BLDC fan with same velocity8550₹64,980₹26250048.5