KMB-IIT-MAD-26.12.22-04
The subject plant is located in Bengaluru district of Karnataka and falls under NIC Category-13131. This assessment was carried out by the IEAC Center, IIT Madras, during the course of the year 2022.
General Info
Principal Product
Finished Textiles
Plant Area (Sq.ft)
45,000
No. of Employees
250
Production Hours
2,700
Annual Production
15,00,000
Annual Sales
₹6,78,00,000
Assessment Summary
Total Energy Costs(per year)
₹1,20,48,946
Total Recommended Investment(one time)
₹33,30,000
Total Recommended Savings(per year)
₹15,57,010
Energy Costs Calculation
Briquette
Annual Usage
219994.8
Unit
kg
Unit Cost
₹9.55
Annual Cost
₹21,00,950
Total Energy Costs(per year)
₹1,20,48,946
Observations & Recommendations
DM - Demand Management
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|
CPF - Capacitor & Power Factor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Low loading percentage | The actual plant CFM load should be calculated accurately and there should be one compressor meeting the base air load by running at full load and the other for meeting peak/fluctuating loads by operating it with a VFD; | 20,025 | ₹1,91,239 | ₹80,000 | 5.0 |
FN - Fans
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|
BR - Boiler & Steam Line
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Poor Thermal Insulation | Locate and Repair Defective Insulation on All Heating Plant Equipment and Piping | 6,043 | ₹39,280 | ₹50,000 | 15.3 |