EAR/23-24/KISEM-07/Rev-01
The subject plant is located in district of and falls under NIC Category-13. This assessment was carried out by the IEAC Center, IIT Gandhinagar, during the course of the year 23.
General Info
Principal Product
Dyeing & Printing Textiles
Plant Area (Sq.ft)
2,00,000
No. of Employees
400
Production Hours
7,200
Annual Production
Annual Sales
₹30,00,00,000
Assessment Summary
Total Energy Costs(per year)
₹7,00,33,226
Total Recommended Investment(one time)
₹1,95,000
Total Recommended Savings(per year)
₹20,65,226
Energy Costs Calculation
Electricity
Annual Usage
17,68,930
Unit
kWh
Unit Cost
₹9.7
Annual Cost
₹1,71,34,490
Fuel
Annual Usage
94,46,000
Unit
kg
Unit Cost
₹5.6
Annual Cost
₹5,28,98,736
Total Energy Costs(per year)
₹7,00,33,226
Observations & Recommendations
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Leakage Arresting in Compressed air system | Leakage arresting in 95 Leakages points identified during audit | 23,070 | ₹2,23,779 | ₹35,000 | 2 |
BR - Boiler & Steam Line
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Insulation on open pipe in thermic fluid system. | Repair Damaged insulation and provide insulation on open Thermic fluid lines | 2,63,064 | ₹18,41,447 | ₹1,20,000 | 1 |
CPF - Capacitor & Power Factor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| 25 kVAR store area capacitor-2 and 25 kVAR boiler capacitor-2 are derated | Replace both capacitor | ₹ | ₹40,000 |