KMB-IIT-BOM-06.01.23-04
The subject plant is located in district of and falls under NIC Category-13. This assessment was carried out by the IEAC Center, IIT Bombay, during the course of the year 2023.
General Info
Principal Product
TEXTILE
Plant Area (Sq.ft)
15,000
No. of Employees
500
Production Hours
8,600
Annual Production
Annual Sales
₹
Assessment Summary
Total Energy Costs(per year)
₹2,36,65,526
Total Recommended Investment(one time)
₹7,90,000
Total Recommended Savings(per year)
₹23,45,829
Energy Costs Calculation
Grid Electricity
Annual Usage
52,66,258
Unit
kWh
Unit Cost
₹4.55
Annual Cost
₹2,36,65,526
Total Energy Costs(per year)
₹2,36,65,526
Observations & Recommendations
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High Unloading hours for certain compressors | Install VFD for particular compressors | 50,005 | ₹2,27,523 | ₹300000 | 2.5 | |
| Leakage cfm is high in many machines | Arrest leakages in Loom machine periodically | 2,00,068 | ₹9,10,309 | ₹10000 | 2.5 | |
| Pressure setting in looms is high around 5.5 bar. Recommended for cotton is 4.8 to 5 bar and for polyester 5 to 5.2 bar. | Adjust regulator so that 0.2-0.4 bar pressure can be decreased which will give minimum 3 cfm savings per machine. | 81,846 | ₹3,72,399 | ₹0 | 2.5 |
HF - Humidification Plant
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Supply cfm is less than Return cfm | Recommended Return cfm should be 95 % of supply cfm. Install VFD in return fan and optimize the speed accordingly to achieve the required supply return ratio. | 1,68,484 | ₹7,66,602 | ₹400000 | 6.3 | |
| Return ducts of Looms are choked. It should be cleaned | It should be optimized by including VFD in Supply and Return fans. | 15,164 | ₹68,996 | ₹80000 | 13.9 |