EAR/22-23/KISEM-12/IITI-03
The subject plant is located in district of and falls under NIC Category-17014. This assessment was carried out by the IEAC Center, IIT Indore, during the course of the year 2022.
General Info
Principal Product
Labels, Posters, Brochures, etc.
Plant Area (Sq.ft)
2,00,000
No. of Employees
120
Production Hours
7,152
Annual Production
2,25,00,000
Annual Sales
₹5,00,00,000
Assessment Summary
Total Energy Costs(per year)
₹64,17,000
Total Recommended Investment(one time)
₹1,41,01,077
Total Recommended Savings(per year)
₹6,98,172
Energy Costs Calculation
Electricity
Annual Usage
7,13,000
Unit
kWh
Unit Cost
₹9
Annual Cost
₹64,17,000
Total Energy Costs(per year)
₹64,17,000
Observations & Recommendations
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Overall air leakages are found to be high at different points of the circuit | Arrest air leakages regularly by conducting maintenance of compressed air system consisting of the plant, circuit and fittings. | 41,781 | ₹3,76,028 | ₹29,000 | 1 | |
| Screw compressors - unloading time is high due to varying pressure demand | Existing screw compressors could be retrofitted with a VFD drive and optimize power consumption according to actual pressure demand | 14116 | ₹127046 | ₹200000 | 19 |
MT - Motors
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Efficiency of Induction Motors used in Manual Punching Machines is low | Replace 3 Nos of 5HP Induction motors with IE3 Efficiency class Induction Motors | 9200 | ₹82804 | ₹164000 | 24 |
LT - Lighting
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Majority of lighting used in the plant area are inefficient fluorescent tube lights including FTLs and CFLs | Retrofitting 24 Nos of Conventional Tubelights - (1x36W) T8 (FTL) with (1x20W) LED Tubelights | 1888 | ₹16992 | ₹14400 | 11 | |
| Majority of lighting used in the plant area are inefficient fluorescent tube lights including FTLs and CFLs | Retrofitting 4 Nos of Conventional Tubelights - (2x36W) T8 (FTL) with (2x20W) LED Tubelights | 629 | ₹5661 | ₹2400 | 6 | |
| Majority of lighting used in the plant area are inefficient fluorescent tube lights including FTLs and CFLs | Retrofitting 10 Nos of Conventional (3x36W) Recess CFL fittings with 50W Recess LED Panel lights | 2075 | ₹18675 | ₹6000 | 6 |
HVC - Heating Ventilation & Cooling
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Ceiling fans used in the plant area and office are inefficient conventional type | Replacing 49 Nos of Conventional ceiling fans with BEE 5 Star Label BLDC ceiling fans | 7885 | ₹70965 | ₹156800 | 27 |
ALS - Alternate Source of Power
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Electricity is consumed from utility grid alone and there is no source of renewable energy in the plant | Install a Rooftop 208 kWp grid tied Solar PV power plant at the free space available on the top of the plant roofing to harvest clean renewable energy | 249757 | ₹2247809 | ₹13528477 | 73 |