IIT Madras

IIT Hyderabad

IIT Bombay

IIT Indore

IIT Gandhinagar

IIT Guwahati

IIT Ropar

Kotak - IIT Madras Save Energy Mission (KISEM)

Indian Institute of Technology Madras

KMB-IIT-IDR-09.11.22-04

The subject plant is located in Indore district of Madhya Pradesh and falls under NIC Category-17. This assessment was carried out by the IEAC Center, IIT Indore, during the course of the year 2022.

General Info

Principal Product

Offset Printing & Packaging Products

Plant Area (Sq.ft)

30,000

No. of Employees

50

Production Hours

7,200

Annual Production

50,000

Annual Sales

₹2,50,00,000

Assessment Summary

Total Energy Costs(per year)

₹2,47,34,000

Total Recommended Investment(one time)

₹31,80,400

Total Recommended Savings(per year)

₹41,89,128

Energy Costs Calculation
Electricity

Annual Usage

29,20,000

Unit

kWh

Unit Cost

Annual Cost

₹2,28,87,000

LPG

Annual Usage

2368000

Unit

Tonnes

Unit Cost

Annual Cost

₹1847000

Total Energy Costs(per year)

₹2,47,34,000

Observations & Recommendations
CR - Compressor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Air LeakageEliminate leaks in inert gas and compressed air lines/ valves39,825₹3,42,495₹1,25,0004.4
Capacity UnderutilizationThe compressor should be effectively operated in a manner that it should have minimum number of unloading cycles18,105₹1,55,703₹3,00,00023.1
MT - Motors
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Excess Power Consumption Use energy-efficient motors7675₹73,680₹12500020.4
FN - Fans
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Old Type FansUse BLDC fan with equivalent velocity7,640₹61,120₹1,50,40029.5
CHR - Chiller
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Poor PerformanceReplace old chillers or compressors with new higher-efficiency models.44,465₹3,55,720₹3,00,00010.1
Poor PerformanceReplace old chillers or compressors with new higher-efficiency models.1,58,205₹12,65,640₹5,00,0004.7
HVC - Heating Ventilation & Cooling
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Not economicalReplace Fuel fired process heater with equivalent energy efficient electrical heater1,01,972₹5,91,438₹5,60,00011.4
Not economicalReplace Fuel fired process heater with equivalent energy efficient electrical heater1,21,515₹7,04,787₹5,60,0009.5
Not economicalReplace Fuel fired process heater with equivalent energy efficient electrical heater1,10,094₹6,38,545₹5,60,00010.5