KMB-IIT-MAD-15.09.22-10
The subject plant is located in Hosur district of Tamil Nadu and falls under NIC Category-26521. This assessment was carried out by the IEAC Center, IIT Madras, during the course of the year 2022.
General Info
Principal Product
watch case for Titan watches
Plant Area (Sq.ft)
30,000
No. of Employees
50
Production Hours
7,200
Annual Production
50,000
Annual Sales
₹25,00,000
Assessment Summary
Total Energy Costs(per year)
₹3,46,172
Total Recommended Investment(one time)
₹67,500
Total Recommended Savings(per year)
₹1,02,993
Energy Costs Calculation
Electricity
Annual Usage
49,460
Unit
kWh
Unit Cost
₹7.4
Annual Cost
₹3,46,172
Total Energy Costs(per year)
₹3,46,172
Observations & Recommendations
CPF - Capacitor & Power Factor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Fair Power Factor | Replace the de-rated capacitors with new capacitors | 900 | ₹6,660 | ₹5,000 | 9.0 |
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Medium Air Leakage | Eliminate leaks in inert gas and compressed air lines/ valves | 2,600 | ₹19,240 | ₹10,000 | 6.2 |
FN - Fans
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Belt Driven | Use low-slip or flat belts or directly couple fan with motor | 3,080 | ₹22,792 | ₹20,000 | 10.5 | |
| Belt Driven | Use low-slip or flat belts or directly couple fan with motor | 2,875 | ₹21,275 | ₹20,000 | 11.3 |
HVC - Heating Ventilation & Cooling
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Poor Maintenance of Heater Transformer | Periodically check for heater transformer performance and replace if necessary | 1,345 | ₹9,953 | ₹3,000 | 3.6 | |
| Poor Maintenance of Heater Transformer | Periodically check for heater transformer performance and replace if necessary | 1,090 | ₹8,066 | ₹3,000 | 4.5 |
LT - Lighting
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Incandescent Type Tube Lights | Substitute Higher-Efficiency Lamps for Incandescent Lamps | 2,028 | ₹15,007 | ₹6,500 | 5.2 |