KMB-IIT-MAD-16.09.22-12
The subject plant is located in Hosur district of Tamil Nadu and falls under NIC Category-26521. This assessment was carried out by the IEAC Center, IIT Madras, during the course of the year 2022.
General Info
Principal Product
Watch case for Titan watches
Plant Area (Sq.ft)
20,000
No. of Employees
50
Production Hours
7,200
Annual Production
50,000
Annual Sales
₹25,00,000
Assessment Summary
Total Energy Costs(per year)
₹18,29,391
Total Recommended Investment(one time)
₹7,02,000
Total Recommended Savings(per year)
₹6,45,075
Energy Costs Calculation
Electricity
Annual Usage
2,67,012
Unit
kWh
Unit Cost
₹6.9
Annual Cost
₹18,29,391
Total Energy Costs(per year)
₹18,29,391
Observations & Recommendations
CPF - Capacitor & Power Factor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Fair Power Factor | Replace the de-rated capacitors with new capacitors | 1,000 | ₹6,900 | ₹5,000 | 8.7 |
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High Air Leakage | Eliminate leaks in inert gas and compressed air lines/ valves | 8,840 | ₹60,996 | ₹10,000 | 2.0 | |
| High Specific Power Consumption | Replace old compressor with energy efficient low specific energy consumption (kW/CFM) compressor; | 24,129 | ₹1,66,490 | ₹3,50,000 | 25.2 |
BL - Blower
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Excess Blower Capacity | Turn fans/blowers off when not needed. | 28,111 | ₹1,93,966 | ₹0 | 0.0 |
FN - Fans
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Old Type Fans | Use BLDC fan with equivalent velocity | 3,713 | ₹25,620 | ₹90,000 | 42.2 |
HVC - Heating Ventilation & Cooling
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Excess Power Consumption | Replace induction based electrical heaters with equivalent capacity of Heat Pump | 15,912 | ₹1,09,793 | ₹1,75,000 | 19.1 |
LT - Lighting
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Incandescent Type Tube Lights | Substitute Higher-Efficiency Lamps for Incandescent Lamps | 11,784 | ₹81,310 | ₹72,000 | 10.6 |