KMB-IIT-IDR-26.09.22-01
The subject plant is located in Indore district of Madhya Pradesh and falls under NIC Category-17014. This assessment was carried out by the IEAC Center, IIT Indore, during the course of the year 2022.
General Info
Principal Product
Printing and Packaging Products Manufacturer
Plant Area (Sq.ft)
30,000
No. of Employees
50
Production Hours
7,200
Annual Production
50,000
Annual Sales
₹1,00,00,000
Assessment Summary
Total Energy Costs(per year)
₹88,83,600
Total Recommended Investment(one time)
₹8,35,000
Total Recommended Savings(per year)
₹10,63,196
Energy Costs Calculation
Electricity
Annual Usage
8,07,600
Unit
kWh
Unit Cost
₹11
Annual Cost
₹88,83,600
Total Energy Costs(per year)
₹88,83,600
Observations & Recommendations
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Capacity Underutilization | The compressor should be effectively operated in a manner that it should have minimum number of unloading cycles | 49,653 | ₹5,46,183 | ₹1,20,000 | 2.6 |
MT - Motors
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Motor 1 - Excess Power Consumption | Use energy-efficient motors | 1,543 | ₹16,973 | ₹25,000 | 17.7 | |
| Motor 2 - Excess Power Consumption | Use energy-efficient motors | 1,789 | ₹19,679 | ₹25,000 | 15.2 | |
| Motor 2 - Excess Power Consumption | Use energy-efficient motors | 1,564 | ₹17,204 | ₹25,000 | 17.4 |
TR - Transformer
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High Current Harmonics | Install Harmonic Filters | 9308 | ₹1,02,388 | ₹2,00,000 | 23.4 |
CPF - Capacitor & Power Factor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| 9,308 | ₹1,02,388 | ₹50,000 | 5.9 |
LT - Lighting
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Incandescent Type Tube Lights | Substitute Higher-Efficiency Lamps for Incandescent Lamps | 5,483 | ₹60,313 | ₹40,000 | 8.0 |
FN - Fans
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Old Type Fans | Use BLDC fan with equivalent velocity | 5,815 | ₹63,965 | ₹1,50,000 | 28.1 |
CHR - Chiller
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Poor Performance | Replace old chillers or compressors with new higher-efficiency models. | 7,658 | ₹84,238 | ₹2,00,000 | 28.5 |