EAR/22-23/KISEM/IITR-04
The subject plant is located in district of and falls under NIC Category-22. This assessment was carried out by the IEAC Center, IIT Ropar, during the course of the year 2022.
General Info
Principal Product
Plastic products
Plant Area (Sq.ft)
1,30,000
No. of Employees
350
Production Hours
7,200
Annual Production
Annual Sales
₹5,00,00,000
Assessment Summary
Total Energy Costs(per year)
₹1,51,38,331
Total Recommended Investment(one time)
₹2,20,000
Total Recommended Savings(per year)
₹14,29,898
Energy Costs Calculation
Electricity
Annual Usage
14,46,975
Unit
kWh
Unit Cost
₹7
Annual Cost
₹1,01,82,081
LPG
Annual Usage
48127
Unit
kg
Unit Cost
₹103
Annual Cost
₹49,56,250
Total Energy Costs(per year)
₹1,51,38,331
Observations & Recommendations
BR - Boiler & Steam Line
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High surface temperature on Extrusion machines and Moulding Machines | Provide proper thermal insulation is to all Extrusion machines and Moulding Machines | 1,01,224 | ₹7,08,570 | ₹1,00,000 | 1.7 |
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Overall air leakages are high | Arrest air leakages regularly | 20,593 | ₹1,46,138 | ₹20,000 | 1.6 | |
| Screw compressors unloading time is high | Existing screw compressor-1 and compressor-3 can be operated with VFD drive | 43,617 | ₹3,08,790 | ₹1,00,000 | 3.9 |
DM - Demand Management
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Contract demand with PSPCL is unutilised | Surrender 150 kVA of unutilised excess demand | ₹2,66,400 | ₹ |