KMB-IIT-BOM-200423-12
The subject plant is located in district of and falls under NIC Category-25. This assessment was carried out by the IEAC Center, IIT Bombay, during the course of the year 2023.
General Info
Principal Product
Blanking, Piercing, Framing
Plant Area (Sq.ft)
4,00,000
No. of Employees
150
Production Hours
7,200
Annual Production
Annual Sales
₹10,00,00,000
Assessment Summary
Total Energy Costs(per year)
₹82,66,989
Total Recommended Investment(one time)
₹19,00,000
Total Recommended Savings(per year)
₹46,16,036
Energy Costs Calculation
Electricity
Annual Usage
7,88,879
Unit
kWh
Unit Cost
₹10.5
Annual Cost
₹82,66,989
Total Energy Costs(per year)
₹82,66,989
Observations & Recommendations
CPF - Capacitor & Power Factor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| All APFC are contactor type and many derated capacitors were found | Replace the derated capacitors and APFC operating mechanism should be corrected with thyristor based | 53,150 | ₹5,57,008 | ₹40,000 | 1 |
MT - Motors
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Many Pressing machines are idle for most of the time | Install VFD and for big machines and cogged belt is preferred | 1,91,268 | ₹20,04,489 | ₹17,00,000 | 10.2 |
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Too much leakage in compressed air line | Arrest Leakage frequently | 1,58,026 | ₹16,56,115 | ₹10,000 | 0.1 | |
| 195 cfm compressor is on Idle full time | Switch off the compressor and Swicth on whenever there is a requirement | 2,72,594 | ₹1,07,148 | ₹ | ||
| All compressors are normal screw type compressors | One of the compressor should be provided with VFD so as to meet the variable loads | 27,793 | ₹2,91,276 | ₹1,50,000 | 6.2 |
ALS - Alternate Source of Power
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Soiling, degrading of glass surface which may result in moisture ingress | Install water drainer clip | ₹ | ₹ |